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Follow a process step through its risks, controls and submission evidence.
Aurora Mobility / DEMO-CP-240
EV cooling plate
Process & risk map
4 process steps · 1 high-priority riskValidate the braze fixture
Pat is checking joint variation before the next production trial.
Process FMEA
Review the failure mode and its recommended action| Process step | Failure mode | Effect | S | O | D | Priority |
|---|---|---|---|---|---|---|
| 02 · Vacuum braze | Channel joint leaks | Coolant reaches electronics | 9 | 6 | 6 | High |
| 03 · Leak test | Test result incorrect | Nonconforming part escapes | 8 | 2 | 3 | Medium |
Channel joint leaks Action details
Cause
Braze gap varies with fixture wear.
Recommended action
Verify the fixture gap across three trial lots.
Owner
Pat · Process engineering
Status
In progressProduction control plan
Controls linked to the same process steps| Process step | Characteristic | Evaluation | Frequency | Reaction plan |
|---|---|---|---|---|
| 01 · Receive material | Material grade & lot | Certificate review | Each delivery | Hold unverified material |
| 02 · Vacuum braze | Channel joint | Fixture gap check | Each setup | Stop and correct fixture |
| 03 · Leak test | Channel leak rate | Pressure-decay tester | Every part | Contain and investigate |
| 04 · Final inspection | Release record | Independent review | Each lot | Hold release until accepted |
Evidence stays with the program.
Review the measurement study supporting the leak-test control.
PPAP submission
Selected elements from the 18-element board06 · Process FMEA
Connected to this program’s analysis.
07 · Control Plan
Connected to the production controls.
Rejected08 · Measurement System Analysis
Review evidence +
Sasha · Quality engineering
Repeat the leak-test study after correcting fixture repeatability.
↳ Leak-test study · Rev A.pdf Sample record
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